Handling the ribbon wrinkle during printing.
1. Check the ribbon quality:
Ensure the ribbon is of good quality. Low-quality ribbons have a thin base that can easily wrinkle. Using a high-quality ribbon is recommended to ensure smooth printing.
Ensure the ribbon is of good quality. Low-quality ribbons have a thin base that can easily wrinkle. Using a high-quality ribbon is recommended to ensure smooth printing.
2. Calibrate the printer
If the prompt shows “Ribbon error,” even when no ribbon is installed, calibration is still necessary. Users can refer to the user guide or support articles for calibration instructions to rule out potential causes of this issue.
If the prompt shows “Ribbon error,” even when no ribbon is installed, calibration is still necessary. Users can refer to the user guide or support articles for calibration instructions to rule out potential causes of this issue.
3. Ensure correct ribbon installation
In the printer, make sure the ink side of the ribbon faces outward (toward the label). Verify that the ribbon width matches the label width and is slightly wider. This helps protect the print head and prevents wrinkles caused by mismatched ribbon and labels.
In the printer, make sure the ink side of the ribbon faces outward (toward the label). Verify that the ribbon width matches the label width and is slightly wider. This helps protect the print head and prevents wrinkles caused by mismatched ribbon and labels.
4. Ensure the printer is in proper working condition:
Zebra printers are designed for durability and ease of use, with effective handling of printing media in mind. Ensure that the printer’s operating environment and usage follow the manufacturer’s recommendations to help minimize printing issues, including ribbon wrinkling.
5. For wide ribbons: Adjust the ribbon supply spindle tension.
When using a wide ribbon, ensure the tension assembly on the supply spindle is fully pulled out or adjusted before ribbon loading. This step is crucial to prevent the ribbon from wrinkling during printing.
6. Adjusting the Ribbon Peeler Blade
To ensure proper separation, adjust the peeler blade at the media exit, as its position sets the separation timing and guides the ribbon. First, check that the blade is level and free of scratches. Then, use a Phillips screwdriver to make fine adjustments to the left and right ends of the blade guide, which will alter the pressure applied to the ribbon.
7. Print Head Pressure Adjustment
Address ribbon wrinkling from uneven pressure: verify ribbon loading, then evenly adjust both head pressure studs to achieve balanced force.
Address ribbon wrinkling from uneven pressure: verify ribbon loading, then evenly adjust both head pressure studs to achieve balanced force.
8. Check Print Head Leveling
Print head imbalance can also cause ribbon wrinkling. Check and adjust the head to ensure it is perfectly level and pressure is evenly distributed (recommended for technicians).
9. Ensure Proper Media and Ribbon Loading
Check that both the label roll and ribbon are correctly installed. Remove any debris or leftover labels from the media path, as improper loading can cause wrinkling.
Check that both the label roll and ribbon are correctly installed. Remove any debris or leftover labels from the media path, as improper loading can cause wrinkling.
10. Address Overheating
Excessive print head temperature or frequent printing can also cause ribbon wrinkling. Reduce the print frequency or allow sufficient cool-down time for the printer.
Excessive print head temperature or frequent printing can also cause ribbon wrinkling. Reduce the print frequency or allow sufficient cool-down time for the printer.
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